Improving Process Efficiency in High Variant Industry Using Integrated Method of Value Stream Mapping and Overall Equipment Effectiveness
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Production efficiency remains a critical challenge where high product variability and equipment-intensive processes often lead to substantial downtime and inefficiencies. While VSM and OEE are widely used for performance improvement, they are commonly applied separately, limiting comprehensive evaluation of process waste and equipment losses. This study proposes an integrated VSM OEE framework to improve process efficiency in a cosmetic packaging production line, to identify value-added and non-value-added activities, and quantified equipment losses through availability, performance, and quality indicators. Improvement strategies were developed using the ECRS method and evaluated through a Future State VSM. Implementation of the proposed improvements reduces downtime by 85.5%, leading to PCE improvements to 76.88%, respectively. The findings demonstrate that integrating VSM and OEE provides a more comprehensive and analytically robust approach to diagnosing and improving production efficiency, contributing to the advancement of lean manufacturing practices.
Cindy Kristiya Himawan, Program Studi Teknik Industri – Institut Teknologi Harapan Bangsa, Jl Dipatiukur 80-84, Bandung
received the B.Sc. degree in Information Systems from Institut Teknologi Harapan Bangsa, Indonesia, in 2006 and the M.Sc. degree in Informatics from Institut Teknologi Bandung, Indonesia, in 2014. She is currently a Lecturer in the Supply Chain Management Program at Institut Teknologi Harapan Bangsa. Her research interests include lean manufacturing, supply chain management, production systems, enterprise resource planning (ERP), and business process improvement. She has participated in SAP and Odoo ERP implementation projects across 13 countries and is the co-author of two books on Odoo manufacturing and human resource management. She can be reached at cindy.himawan@gmail.com and youtube channel: Cindy Himawan
Vanechka Manuel Sopater, Program Studi Teknik Industri – Institut Teknologi Harapan Bangsa, Jl Dipatiukur 80-84, Bandung
received the bachelor degree in supply chain management from Institut Teknologi Harapan Bangsa Bandung in 2025. He held certification for logistic analysis from CILT. He joined the PT TA during his internship and after graduate, he is working in this company as Sales Engineer to continue this improvement done in the previous research. He can be contacted at email: vanechkamanuelso@gmail.com
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